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Home » VintageKustom.com » Repairing Kustom Amps » 745 PA - SEARCHING FOR PCB COMPONENT LAYOUT (Would like to know if there are any component layout diagrams for 745 PA head?)
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745 PA - SEARCHING FOR PCB COMPONENT LAYOUT [message #29372] Thu, 28 November 2024 22:06 Go to next message
Voxman2027 is currently offline  Voxman2027
Messages: 9
Registered: November 2024
Junior Member
Hello ONE AND ALL
I'm currently working on my first Kustom amplifier and seeking out a component layout sheet if one exists. I've looked on here for one but all I've found are the schematics. Only one link does anything ... the rest are dead-ends.
Having a component layout would really help navigate the circuit. Several times in the past I've actually took photos of a PCB and then meticulously and tediously identified every part on PCB.  Those were smaller circuits so not too difficult to do. However this amp is a lot more complicated so it will take me some time to label all the components.
So hoping I don't have to...

And while I've got anyone's attention, I am troubleshooting no output although amp appears to be operational. I've resoldered a capacitor that had come loose, reattached the output transformer that was loose, replaced the 2 final output transistor for fun ( one was getting warm without signal, so I thought why not replace the pair - I installed sockets for the transistors so I could easily remove/replace if necessary without soldering.) Also removed death cap and installed proper 3 conductor AC power cord. Also cleaned the crud out of chassis that looked like it was kept in a chicken coop.

I've got +38vdc/-38vdc on power rails. So far I've traced the signal through the first transistor but it's been difficult trying to figure out where the signal is supposed to go next. Hence the search for an accurate pictorial component layout diagram. There's only 3 wires coming off the preamp input PCB and one goes to reverb PCB, another red wire is the supply voltage and I assume the little blue wire must be the signal wire (nothing no signal here).
I enjoy tracking down this fault and find it relaxing and satisfying when discovering problem and correcting it.
Thanks in advance for any help, advice or suggestions!
Best regards
Gary
Re: 745 PA - SEARCHING FOR PCB COMPONENT LAYOUT [message #29388 is a reply to message #29372] Sun, 08 December 2024 23:10 Go to previous messageGo to next message
chicagobill
Messages: 2011
Registered: April 2003
Senior Member
I have never seen a parts layout for Frankie heads.

You can take whatever approach you would like to use in fixing the amp, but I always recommend that you fix the main problem before replacing parts that you just want to replace.

I have fixed close to 100 Frankies and I find that best start to the repair is to get the schematic out and start comparing voltages. When you find that a voltage is missing or really off value from the schematic,, it will lead you to the problem.

You said that the driver transformer was loose, did you check the windings for continuity when you remounted it?
Re: 745 PA - SEARCHING FOR PCB COMPONENT LAYOUT [message #29389 is a reply to message #29388] Mon, 09 December 2024 01:42 Go to previous messageGo to next message
Voxman2027 is currently offline  Voxman2027
Messages: 9
Registered: November 2024
Junior Member
This site is driving me crazy.
I just got done typing a very long reply but when I went to post it, I was informed I had to log in again! So I did and quess what? It's gone.  
AND IT HAPPENED A 2nd time now.... but at least I copied message  and reposted it here! What the heck is going on?

Very frustrating. I've posted at least 2 other detailed messages with what I've found up to now.
So I'll make this short and sweet

I checked both transformers during initial inspection and tested them. They appeared to be okay. After reattaching  output transformer and a few other things, I powered it on and did a quick check... that's when I noticed one of the output transistors were getting hot.

I've found maybe 20 or so caps that were bad ... subsequently they were replaced along with any resistors OOT.
I'm currently replacing the last 4 TO3 transistors in output and driver circuit.
Once they are in place, I'll once again power up amp and see how she does. I'm hoping none of the smaller preamp transistors are bad. But it wouldn't surprise me.

Stay tuned for further news at 11.

Thanks for your comments.
Gary
Re: 745 PA - SEARCHING FOR PCB COMPONENT LAYOUT [message #29391 is a reply to message #29389] Mon, 09 December 2024 12:49 Go to previous messageGo to next message
chicagobill
Messages: 2011
Registered: April 2003
Senior Member
There are 6 TO-3 power transistors that are mounted on the rear panel. 4 are the output transistors, one is the driver transistor that feeds the driver transformer and one is the pass transistor for the 24 volt regulated power supply.

The pass transistor usually gets warm as the amp is on, but none of the other power transistors should get hot unless the amp is driven hard for a few minutes.

Do you have a light bulb limiter?
Re: 745 PA - SEARCHING FOR PCB COMPONENT LAYOUT [message #29410 is a reply to message #29391] Thu, 09 January 2025 12:44 Go to previous messageGo to next message
Voxman2027 is currently offline  Voxman2027
Messages: 9
Registered: November 2024
Junior Member
Sorry it has taken so long to respond. Holidays you know!

Since posting the topic I've completed servicing on this  amp. It is now 100% operational. Did a lot of resistor and cap replacements. Also replaced all 6 output transistors.
But thanks to the folk(s) that responded to my topic question.
Gary
Re: 745 PA - SEARCHING FOR PCB COMPONENT LAYOUT [message #29414 is a reply to message #29372] Fri, 10 January 2025 06:03 Go to previous message
stevem is currently offline  stevem
Messages: 4792
Registered: June 2004
Location: NY
Senior Member
If you ever have a next goaround with one of these take note of what Bill posted that will make your troubleshooting easier.

The amp does not have 6 output transistors, but it does have 6 of the same T03 type transistors.

4 are output

1 is the driver to the phase splitter / driver transformer.

1 is the + 24 volt regulator to the preamp( s).

These early amps have no protection circuits for the output stage so if you only play at home and not too loud I would suggest changing out the 8 amp speaker fuse for a 5 or even 4 amp fuse.
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